Custom & Modified Surgical Instruments
Precision Engineering for Surgeons’ Unique Needs
At Stark Surgical Instruments, we understand that every surgical procedure and surgeon has distinct preferences. Our engineering team collaborates directly with medical professionals to design and manufacture custom or modified surgical devices that meet specific clinical needs — from subtle geometric changes to entirely bespoke instrument configurations.
Tailored Modifications Include:
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Custom Lengths and Depths: Instruments precisely scaled to surgeon requirements for optimal reach, comfort, and control.
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Geometry Adjustments: Modified angles, tips, and contours for specialized applications or improved visibility.
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Enhanced Ergonomics: Redesigned handles, grips, or locking systems for superior balance and tactile feedback.
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Compatibility Refinement: Adaptations to fit existing surgical systems or trays without compromising performance.
Examples of Custom Work
Our precision machining and prototyping services have produced:
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Modified Hibbs Retractors with surgeon-specific blade widths, depths and overall length.
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Custom curettes and rasps optimized for spine and orthopedic applications.
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Blade holders and cervical instrument modifications built for safer, faster access in delicate procedures.
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Nerve root retractors for malleability specific lengths and widths,
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Adjusted instrument geometries for enhanced visualization in minimally invasive settings.
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Many more
How We Partner with You
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Consultation: Discuss your surgical goals and instrument challenges directly with our design team.
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Design & CAD Modeling: We translate your specifications into detailed engineering drawings for approval.
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Prototype & Validation: Each prototype is precision-machined and validated for form, fit, and function.
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Final Production: Upon approval, we produce, finish, and quality-test every instrument to exacting standards.
Why Choose Stark Surgical
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Surgeon-Driven Design: Every project begins with your hands-on input.
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Rapid Prototyping & Turnaround: From concept to clinical-ready instrument in record time.
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U.S. Manufacturing Excellence: Built in Ventura, California, under ISO 13485 and FDA-compliant systems.
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Uncompromising Quality: Engineered innovation backed by surgical precision.
Let’s Build Your Vision.
Whether you need a simple modification or a completely new design, Stark Surgical Instruments delivers performance, precision, and partnership.

